Rapid Aluminum Tooling Prototype Design Flow

Unlimited rapid Prototype's need a streamlined design to production process flow. We noticed that more and more the customer had to accept so many limitations to create a plastic prototype. Which seems to negate the reason behind making a prototype in the first place. A plastic prototype is for testing your design before production capable tools are made. If your initial design is so limited, what are you going to learn from it to ease the transition into production parts? We have seen results from not learning from the prototype.

A plastic prototype project can go from a smooth launch to multiple frantic fire drills to correct issues that should have been found in prototype testing. Why? Because often the plastic production part is far more complicated in design than the prototype part. Where is the cost savings in the wasted man hours and production delays which increase exponentially therefore making that "discount" cookie cutter part not such an attractive deal in the long run.

Concept to Parts is a True "Lean Manufacturing" Approach

Injection Molded Consumer Plastic Prototype

Injection Molded Consumer Plastic Prototype Internal Component

The IPP™ process is based upon planning, communication and execution. We've studied the various ways to eliminate the waste that holds up the flow of a project enabling us to operate as efficiently as possible. Efficiency directly translates into time and cost savings.

Rapid Prototype Design Support

Pro-Active engineering design support (if needed) - begins the INSTANT the order is received by PHOENIX PROTO. Our designers have 35 years of practical experience in traditional mold making and rapid prototyping. That experience is an added benefit to our customers. Gate Type and Location, Parting Line, Draft, Ejection, Critical Dimensions, Tolerances, Surfaces all matter when it comes time for production. When creating a prototype these and other important considerations are often over looked due to other rapid prototype shop's limitations and "too low to refuse" costs. Time and time again we get dissatisfied customers who realized too late that a "low" cost often results in higher costs at production time.

Explore Our Process:

Rapid Plastic Injection Molding Done Right

Rapid Plastic Prototypes usually means compromising on the design in order to receive parts quickly and cost efficiently. We blend traditional Injection Molding Tooling methods with Aluminum Tooling to rapidly produce production quality Plastic Prototypes in 3 weeks or less. Your design, no limitations.
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Aluminum Tooling Resin Capabilities
ABS | Medical Grade ABS
Acetal
Acrylic
Fortron
LCP
Nylon
PBT
PC | Medical Grade Polycarbonate
PC | ABS Blends
Lexan
Polypropylene
Polyester
PVC
Rynite
Santoprene
TPE
Vectra
Ultem
Radal Resin
And Many More Filled | Unfilled
Rapid Tooling Capabilities
Rapid Aluminum Tooling
15 Days or Less
Rapid Plastic Parts
Bridge Tooling
3 Axis CNC
5 Axis CNC
Insert Molding
2 – 3 Shot Molding
MUDD | Independent Bases
55T – 385T Molding Machines
Laser Measuring System
CMM
Assembly
Decorative Plastic Capabilities
Class A Finishes
Texture Finishes
In-Mold Decorating | Labels
Pad Printing
Chrome Plating
Optical Components
Light Pipes | Guides
Prisms
Fresnel Lens
3D Printing
3D Printed Molds
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